- A conveyor belt must run "True" to avoid damage to the edge of the conveyor belt. RULE 1 The basic and primary rule of tracking a conveyor belt is simply "The belt moves towards that end of the roller it contact first." The conveyor belt will travel where directed if it has been manufactured, slit and spliced correctly. RULE 2
To keep any belt conveyor running properly, it is important that you are able to correctly track the belt. In this blog post, we will walk you through conveyor belt tracking basics for most belt conveyors. To track a belt you will be using the idlers, pulleys, product location, and belt condition to control the direction of belt travel.
Conveyor belts are frequently blamed for belt tracking problems and in most cases this is unjustified. The failure cause is usually to be found in the installation itself and may be the result of poorly adjusted pulleys and rollers, incorrect application of belt tracking measures or faulty design.
Luckily, conveyor belt tracking doesn't have to be a major task when you follow the right steps. Before doing anything else, check for common issues. Here's what to do: Inspect the Frame – Inaccuracies in the conveyor belt frame are the number one reason for miss-tracking. If the frame is not square and/or level, it will cause the belt to ...
Conveyor Tracking Solutions is the makers of the V-Guide Conveyor Belt Tracking System, a revolutionary new way to increase conveyor belt stability while extending belt life. The V-Guide's proprietary circular plates secure and stabilize all standard CEMA rollers & belts.
#3 Conveyor Belt Tracking Guide BASIC RULES I. The basic, and primary rule of tracking a conveyor belt is simply "THE BELT MOVES TOWARD THAT END OF THE ROLL IT CONTACTS FIRST." II. The conveyor structure must be "TRUE" (relative to center-line) and LEVEL (side to side).
Jul 06, 2016· Conveyor Belt is the carrying medium of a belt conveyor often called as conveyor belt. Conveyor system consists of two or more pulleys commonly called as drums with an endless loop of carrying medium that rotates about them. When one or both are powered the belt and the material on the belt will move forward.
India's leading integrated steel producer was having a belt tracking problem at its sintering plant located in the southern part of the country. With a capacity of 14.3 million tons per annum (MTPA) of bulk material, the main conveyor belt was becoming misaligned, causing excessive spillage and piles of …
Tracking rollers are fitted to belt conveyors to ensure proper tracking. Usually found on the return run of the conveyor belt, tracking rollers assist in keeping the belt aligned and centred on the conveyor system. Tracking rollers can also be fitted on the carry side of the conveyor belt.
Belt Conveyor Tracking: V-Guided vs. Crowned Roller . One of the largest maintenance issues associated with belt conveyors is belt tracking. Belt tracking is the adjustment method used to keep the belt running straight and true on the end rollers and the belt conveyor frame.
Every non parallel roller can modify the belt tracking. Be sure they are perpendicular too to the belt center line and square with the frame. If the belt excel these tests, it basically be centered, but a final test can confirm this. Launch the conveyor belt in the reverse run, to the tail pulley. The belt must be empty.
Most often the main source of mis-tracking is a result of product or basic materials built up on the bottom side of the conveyor belt or pulleys. Often this pending result can create a crown or raised portion on the pulley which can result in the conveyor belt mis-tracking to one side or the other.
Costly damage caused by belt misalignment can be a common problem. Richwood's ON-Track® Belt Tracking Idler is the preventative solution. Conventional training idlers are designed to react to changes in the path of belt travel after belt misalignment, and sometimes damage, has already occurred. These designs set up a constant battle allowing the belt to "walk" from side to side and ...
Tracking/Training the Belt Procedures. Training or tracking the belt on your radial stacker or conveyor system is a process of adjusting idlers, pulleys and loading conditions in a manner which will correct any tendency of the belt to run other than centrally.
Conveyor Belt Tracking. Kinder Australia belt tracking products are built for performance and reliability, using high tech, quality materials that work better and last longer. Conveyor Belt Tracking. Kinder Australia belt tracking products are built for performance and reliability, using high tech, quality materials that work better and last ...
Tracking belts on bucket elevators and short belt conveyors. Flexible, flat belts are used on bucket elevators and belt conveyors to carry loose, bulk product. The belt is stretched tight from head drum to tail drum and the friction generated on the turning head drum is used to drive the belt …
A. The belt is misaligned. Track and train belt. B. Belt is coming in contact with the conveyor frame and or hardware. Make sure belt is tracking properly. Make sure there is proper clearance between belt and any hardware. Make sure load is centred on belt. Clear any jammed material. Install training idlers on carry and return side of belt.
Feb 21, 2008· A decent conveyor will have tracking on all drums. If they don't want to fit a tracking strip to the belt, then I would recommend getting the drums crowned and make provision for adjusting each drums (even shims if necessary). Ask the belt supplier for specs, but crowning is probably only about 1-1.5mm on diameter.
If you see the conveyor belt run completely off the track in one section of the belt, this is a good sign that there is a problem with an idler, pulley or other conveyor structure in that particular structure.
How To Keep Your Conveyor Belt on Track. When your operation is working at full speed, trying to move product or fulfill orders, the last thing you need to worry about is your belt mistracking. Unfortunately, sometimes even the slightest movement or change in the conveyor can throw your belt off track. Misalignment of rollers or pulleys, an ...
The V-Guide Conveyor Tracking Solution secures and stabilizes all standard CEMA rollers & belt sizes. With circular plates used to trap the edges of the belts, and high quality bearing rollers, the V-Guide increases conveyor belt stability as well as extending belt life.
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Aug 16, 2016· Belt issues Continually tracking off. A belt must be cut squarely, or at a consistent angle if cut on a bias, and laced properly in order to track perfectly. If either of these are off, the belt will track off each time the lace comes around the end of the conveyor. If this is the case, you can recut the ends and relace the belt as a solution.
Training a conveyor belt to run centered on your conveyor requires patience and a strong understanding of how conveyors work. Following this 4-step conveyor belt tracking process will help reduce downtime, extend your belt life, and save money.
But properly tracking a conveyor belt doesn't have to be difficult. Here are a few helpful tips to lookout for and an easy, 3-step process to get your belt conveyor running smoothly. Check that the conveyor frame is level and square At least 90% of the conveyor belts I've observed mis-tracking can be traced back to being out of level and/or ...
Tru-Trac® Conveyor Belt Tracking System is an innovative and versatile mechanism, which will operate with all belt types and environments in both wet and dry conditions. The internal vertical pivot axis's unique tracking action causes the unit to "kick in" immediately when the belt starts to drift off-centre.
Belt tracking is the ability to maintain control of the desired path of a conveyor belt once it is aligned and installed. Making sure a new metal conveyor belt is tracking correctly is especially important because often times when a new belt is installed, it will not track the same as the old belt.
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