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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally the type of circuit open/closed ...

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These may include packing in a crusher, oversize feed or improper ball and rod sizes in a tumbling mill, and coating dry in grinding. Laboratory Tests for Determining Work Indexes. Impact crushing tests, as well as rod mill and ball mill grindability tests, can be made at cost by the Laboratories. To run a proper test, a ...

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Combining this design criteria with the pinion/gear efficiency (use 0.985 for a synchronous motor, pinion and gear; use 1.000 for gearless) provides the following equation to estimate the motor size for a gear-driven SAG mill: Total SAG Motor Power = (ESAG × tonnes/hour) ÷ 0.985 ÷ 0.90 (9) The ball mill motor can be sized using a similar ...

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